MBtech Group GmbH & Co. KGaA
Solutions provider for the mobility industry
Growth of a European market leader
2012
AKKA Technologies becomes the majority shareholder in MBtech
AKKA Technologies growths to become the market leader for engineering and consulting services in Europe
1984
Maurice Ricci founds HYSYS, his first company in the
automotive industry, in Lyon
1995
Foundation of MB-technology GmbH in Germany
As a company with over 20 years of experience in the
automotive industry, we know global markets.
Worldwide
Worldwide and ever closer to the customer
We maintain the highest standards of quality and reliability.
This allows us to earn the trust of our customers.
12.200 3.300
8
20 15 70
EMPLOYEES
LOCATIONS COUNTRIES
In Germany
EMPLOYEES
LOCATIONS
ENTITIES
Facts & Figures
400 474
827 879 886 1.002
2010 2011 2012 2013 2014 2015
Core industries Sales trend (Mio. Euro)
42%
Automotive
21%
Aerospace 33%
Other
4%
Rail
337
Worldwide
Germany (in 2015)
With MBtech as the Automotive Competence Center, the AKKA Group is perfectly
positioned in the automotive industry.
MBtech – the solutions provider for the automotive industry
Responsible implementation of projects, delivery of reliable results
Sustained optimization of the value chain and management processes
Experts on Demand (EoD) for flexible support
Implementation and operation of customer installations
Training and qualification of personnel (MBtech Academy)
Vehicle development – from individual components, modules and systems to the entire vehicle We believe in maintaining a strong customer orientation, reflected by our
portfolio covering current and future market needs.
MBtech services along the entire value chain
Program Management
Full vehicle projects
Central planning, management and implementation of all development activities
Project and program management Testing equipment and operator models Processes, models, and tools
Reliable partner for the management and implementation of complex projects
From concept to series production
End
Electric / Electronics
Program Management
Powertrain Solutions
Body Development Calculation &
Simulation Infrastructures &
Testing Consulting
Solutions
Manufacturing Engineering
Full vehicle development with MBtech
In order to ensure a full vehicle project runs smoothly, we plan and manage all development activities, coordinating with other suppliers and service providers where necessary.
Program management – Combined expertise for full vehicle projects
Concepts Strategy
(Design, Styling) Concept development Series development Series
Full vehicle development and subprojects
Full vehicle integration Function development Digital, physical protection Manufacturing engineering
INTERIOR EXTERIOR CHASSIS BODY E/E POWERTAIN
Target customer analysis, target markets
Feasibility study
Vehicle profile
Product Lifecycle
From SOP*
change years
Facelift
Design Connection Point
*Start of Production
Full vehicle development with MBtech
Feasibility study
Creation of processes for product development
Scheduling and maturity planning
Setup and operation of project houses
Definition and creation of requirements specifications
Setting up projects and structured handover to Project Management
Takeover and restructuring of current projects
Project preparation - A solid foundation for the success of your project
Coordination of all the tasks and activities from the project start, taking into account all the functional domains involved in the full vehicle project:
Overview
Preparation
Implementation
Steering
Full vehicle development with MBtech
Management and guidance of all scopes of development
Supplier management (development, prototypes, series)
Vehicle and component development
Styling, design und structural design
Setting up and testing prototypes (hardware and software)
Homologation and certification
Startup management, SOP guidance and After Sales
Project implementation - Our expertise for the success of your project
From the finished concept to production maturity, we take full responsibility as general contractor for the development and management of your project along the entire product lifecycle
Preparation
Implementation
Steering
Full vehicle development with MBtech
Tracking and reporting of processes, costs and maturity levels
Carrying out internal and external project audits to ensure process conformity
Early recognition of deviations and implementation of suitable measures for meeting targets
Documentation and change management
Effective multi-project management through use of synergies and adaptation of our methods
Project steering - Transparent decision-making processes for optimum control
Our own tried-and-tested methods, tools and processes can be adapted to individual customer systems, providing you with greater flexibility over the course of the project
Overview
Preparation
Implementation
Steering
Full vehicle development with MBtech
Quick and flexible reactions to your change requests
Early recognition of deviations
Reduction of interfaces and securing flow of information
Increasing quality and cost efficiency
On-site expertise tailored to your project requirements
Program management - Our added value
As a central coordinated interface for your projects, we achieve higher maturity levels in development projects and ensure earlier production starts
Preparation
Implementation
Steering
Powertrain Solutions
Structural design and functional validation Gasoline & diesel engine development Transmission integration and application Hybrid & eDrive
Exhaust treatment systems and concepts Powertrain application and testing
Engine, transmission adjustments as well as assembly and analysis
Powertrain variant application for turnkey projects
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics Program
Management
Powertrain Solutions
Body Development Calculation &
Simulation Infrastructures &
Testing Consulting
Solutions
Manufacturing Engineering
Design From concept to series production
Structural design and calculation
Packaging and pre-dimensioning
Detailed design and documentation
FE, CFD, Multiple Body Simulation
Procurement of prototype parts
Mechanics and NVH
Engine protection - test bench/durability
Tilt rig testing
Vibration testing and high-speed camera images, vibration measurement at vehicle engine support
Supervision of shaker and pulser tests
Engine handling test, assembly testing and vehicle temperature testing (test drive)
Powertrain Solutions
Structural design and functional validation
Adaptation of engine design in relation to packaging and NVH.
Mechanical engine validation for durability testing and at the test bench
Powertrain Solutions
Engine and mule vehicle body for prototypes and small series
Combustion (performance, emission, consumption, protective functions)
Thermodynamics, lambda control and misfire detection (petrol)
Cold-start application, height, learn functions and emission models
Drivability and controller development
Exhaust-gas system development and after treatment (e.g. Oxi-Cat, DPF, SCR)
Structural design, mathematical and mechanical protection, NVH
E/E integration and function development
OBD application and documentation
Transmission application and mechanical protection
Engine and transmission prototype design
Tear-down analysis
Hydraulics
Homologation
Engine and vehicle durability testing
Turnkey application, combustion application for petrol, diesel and gas including exhaust gas after treatment
Basic data input and testing of engine and transmission for various vehicles, e.g. meeting requirements of EU5/6 certification
Overview
Powertrain Solutions
Hardware integration
Packaging, FE, CFD, MKS Simulation
Provision of prototypes (HW/SW)
Function development
Specification and model-based development
Networking and implementation
Testing (SiL, HiL, vehicle), as well as initial startup
Application
Drivability, engine intervention and switching characteristics
Engaging and disengaging gears, as well as driving off and creeping
Protection
Component limits
Calibration
Integration and application of transmission system
Integration and application of AM- AT- and DC- (wet and dry) transmissions fit for series production
Powertrain Solutions
Concepts & diagnosis
Adaptation and orientation of product strategies
Design, definition of E/E and topology hybrid systems
Technological assessment, calculation and simulation
Packaging and heat management
Definition of E/E topology hybrid systems
Components & System
Creation of specifications and function development
Calculation, simulation, model creation and design
Development from concept to prototype
Functional protection, requirements
Application, mechanical, E/E and functional integration
Process management, quality control, safety aspects
Integration & validation, road to rig
Endurance testing, drivability, longitudinal and lateral dynamics
Initial startup, functional check
HV measurements and protection incl.
measurement set-up
Parameterization and data input
General: EMC, NVH, XiL
Hybrid & E-Drive
Design, development, integration and validation
Overview
Powertrain Solutions
Engine test benches (electric, hydraulic and combustion machinery) for testing and measurement of entire drive power
Component test benches for testing of individual components, as well as mobile test facilities
Vehicle test benches for a realistic reproduction of road conditions
Test tracks, testing on public roads and real driving emissions
Workshops for the development and testing of entire drive systems
EMC hall and specific facilities for the development of alternative drives
Cooperations and partnerships for the use of further test bench facilities
Technical resources for Powertrain projects
In-house facilities effectively complement our broad spectrum of services
Design
Center for design and model construction Forming (design, creation)
CAD design: Concept modelling, interface development, proof of concept
Model construction, functional and operable prototypes
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics Program
Management
Powertrain Solutions
Body Development Calculation &
Simulation Infrastructures &
Testing Consulting
Solutions
Manufacturing Engineering
Design
From concept to series production
Sketching
Powerhouse for new ideas – First drafts come to life
Virtual Reality Transportation Design Interior
Graphic Design
Ideas and impulses for the full concept development
Development or implementation of design concepts
Consideration of technical and economic aspects already in the early design phase
Transportation Design Exterior User Interface / User Experience
Clay Modelling
Form finding – Plastic interpretation of sketching
Overview
Clay modelling Tape rendering
Models with scale 1:5, 1:4 or 3:8 for e.g. wind tunnel and shape line plans
CAD data creation based on scanned data for milled 1:1 models
Clay phase of 1: 1 models (two different sides for the variant representation)
Surface Development
Taking shape – Specification and feasibility of sketching
Class A surfaces interior Class A surfaces exterior
„Point clouds” from the clay model, scanned as a basis for the surfacing
Final result: 3D surface model, whereby Class-A stands for the highest quality in the constancy of the surfaces
Model Making
Ideas become reality – Drafts become tangible and functional models
Overview
Model making exterior Model making interior Lights & Parts
From the detailed scale (mostly 1: 4) over 1: 1 See-Through and "entry models" to drivable small series
Special focus on Lights & Parts (headlight details and lighting)
Model making at the highest qualitative level
Electric / Electronics
Function development Integration and validation
System architecture and networks Component development
Hardware and software development For all vehicle functional domains and state-of-the-art technologies
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development Calculation &
Simulation Infrastructures &
Testing Consulting
Solutions
Manufacturing Engineering
Design From concept to series production
Wiring harness Software
Electric / Electronics
System development
Components
E/E Systems development
Domain responsibility
Body & lighting
Driving dynamics & driver assistance
Infotainment & connectivity
Network
On-board electrical system
Component Responsibility
Change management
Supplier management
Documentation
Interface control
Technical departments (project, line)
Diagnosis
Protection
Quality management
Startup management
Production
Product Identification Style
Design
ValidationSystems
Overview
Systems Software Wiring harness
Product Identification Style
Design
ValidationElectric / Electronics
Development of E/E components (ECU)
Project management, from development to series maturity
Integrated systems
Assessment, monitoring and development
Concept creation, implementation and customizing architecture and connections
Integration and validation
Integrated Software
Basic software (architecture, OS etc.)
Bus systems and diagnosis (CAN, LIN, FlexRay, etc.)
Integration and configuration management
Hardware development
Concept, circuit diagram development and layout
Development, verification, FMEA, FMEDA and FTA
Integration of modules, initial startup and verification of hardware
Testing
Test automation (e.g. PROVEtech: TA, Vector CAST, LabVIEW)
Software and function testing, environmental and endurance testing
Test process for PROVEtech: TP5 model (coordinated with SPICE/CMMI and ISO 26262
Component development
Components
Components
Systems Wiring harness
Product Identification Style
Design
ValidationElectric / Electronics
Software development
Embedded software
Development
SW architecture
Model-based development
Embedded coding
Integration
Integration of software modules
AUTOSAR configuration and integration
Quality assurance
Coordination and implementation of Automotive SPICE (assessments, process improvement)
Consultation, coaching, training for SW development process
Software test
Safety: SW audits and draft according to ISO 26262
SoftwareOverview
Systems Components Software
Product Identification Style
Design
ValidationElectric / Electronics
Wiring harness development
Wiring harness development
Integration of part designs into overall scope
Draft, digitalization, updates and archiving
Ensuring technical compatibility
Definition of connection elements
Monitoring product documentation of parts scope
Supporting the creation of draft data
Managing digital models
Preparing requests for data changes
Management and updating of product drawings (and 3D comments), archiving
Verification of product design and process feasibility
Assignment of specified product and process constraints during design review (geometry, process, packaging)
Quality and cost optimization
Wiring harnessBody Development
Body structure, doors and hatches Exterior and interior
Chassis Tank
Digital mock-up, package, product documentation
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics Program
Management
Powertrain Solutions
Body Development
Calculation &
Simulation Infrastructures &
Testing Consulting
Solutions
Manufacturing Engineering
Design From concept to series production
Body Development
Consultation, pre-development, styling protection, design and construction, production start-up and ongoing refinement
Template-based design of components, modules and entire body shells
Modular concept development applicable to all vehicles
Expertise in lightweight construction (material and joining methods, aluminum, intelligent steel, magnesium, CFK, multi-material mix)
Acceleration of development process through early integration and coordination with adjacent components
Body structure, doors and hatches
Modular and comprehensive vehicle development taking into account manufacturing and
production processes
Body Development
Overall assumption of development and integration tasks
Model protection und concept development
Material-compliant design
Exterior
Glazing
Seals
Trim parts
Spoiler
Bumper
Front module
Detachable parts
NVH
Interior
Cockpit
Centre console
Door paneling
Seats
Load compartment trims
Floor coverings
Covers
Panels
Interior, Exterior
Development and adaptation of chassis and driving systems incl. Design , system integration , supplier management and mechanical construction
Overview
Body Development
Chassis and tank
Holistic assumption of development and mechanical design
Design of chassis components and overall systems
Constructive implementation and integration
Chassis and tank development
Packaging of chassis systems, framework and components
Kinematic and installation space analyses
Component and module responsibility including supplier management
Tank development
Hose and line routing
Assembly arrangement, supports, consoles, covers
Functional target achievement
Body Development
Full vehicle and derivatives validation
Dimensional concept &
ergonomics
Model validation
Digital mock-up
Package
Digital construction feasibility
Certification documents, GCIE
Tolerances
Interior and exterior dimensional concepts
Joint plans
Joining sequences
DMU, Package and Product Documentation
Product documentation
CAx, parts lists, maturity level, change management
Data preparation
Data management
Release management
Drawing check
Weight management
Overview
Calculation & Simulation
Structure analysis Passive safety
Multi-body simulation Flow simulation
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics Program
Management
Powertrain Solutions
Body Development
Calculation &
Simulation
Infrastructures &
Testing Consulting
Solutions
Manufacturing Engineering
Design From concept to series production
Calculation & Simulation
Structure analysis
Resistance and stiffness
Linear and non-linear static simulation
Design of components and full vehicle
Method development
Operational stability
Testing and analysis of load spectrum
Analysis of damage in components and joining technology
NVH (Noise Vibration Harshness)
Analysis of components and full vehicle
Determination of the modal properties
Modal Frequency Response, Modal Time History Response
Application of optimization algorithms
Overview
Calculation & Simulation
Passive safety
Efficient model building and carrying out simulations for the relevant load cases
Analysis of the results and initiation of optimization measures
Design of components, assemblies and full vehicle
Test planning and evaluation
In the following fields
Structure crash
Passenger protection
Head impact
Pedestrian protection
Multiple-body simulation
Overview
Driving comfort assessment
Setup of complete vehicle models and simulation
Assessment and analysis of acceleration signals
Subjective – objective comparison
Conducting of trial with test persons on simulator
Driving dynamics evaluation
Setup of driving dynamics models and simulation
Integration of HiL test benches with regard to driving dynamics
Development of models for chassis components
Programming of empirical and physical models of chassis components
Automation and optimization of the data set processes
Comparison with test measurements
Calculation & Simulation
Flow simulation
Flow analysis
Stationary and non-stationary
Single and multiphase
Full vehicle thermal validation
Aerodynamic & engine compartment flow
Thermal comfort for passenger
Digital validation of production processes
Method development for efficient CFD modeling
Calculation & Simulation
Infrastructures & Testing
EMC test labs and measuring centers, E/E testing institute
Test tracks in Papenburg and endurance testing Engine and transmission test stations for conventional and alternative drives eDrive system test station
HiL test station (hardware in the loop)
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics Program
Management
Powertrain Solutions
Body Development Calculation &
Simulation
Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design From concept to series production
Testing - physical validation along the full vehicle
Infrastructures & Testing
Full Vehicle Testing
Environment simulation
Driving dynamics and E/E driver assistance systems testing
NVH (Noise Vibration Harshness)
Functional validation full vehicle
Testing management and homologation
Alternative and conventional drives
ATP – Automotive Testing Papenburg
State-of-the-art and unique test track
Workshops, test facilities and engineering services
Testing facilities Consulting
Event management
Vehicle durability testing
Under various climatic conditions, in 3-shift operation, 365 days a year (from hot to cold land) including logistics and services
On public roads and testing facilities, worldwide
Over 200 qualified drivers, mechanics and engineers
Compliance to contract services and certified quality management
Development workshop and measurement technology
Infrastructures & Testing
Overview
Development workshop
Work on body and chassis
Preparation and follow-up of test vehicles
Alternative und conventional drives
Special vehicles and show cars setup
Individual production to small series
Measurement and test technology
Planning and programming
Vehicle setup and preparation
Systems and solutions
Measurement data management and analysis
PROVEtech products
EMC Services – Electromagnetic compatibility
Infrastructures & Testing
Service Portfolio
Suitable test equipment - from the miniature sensor to the 104-tonne mobile crane
State-of-the-art test equipment for EMC specifications of all automotive manufacturers and all main civil and military standards
Long-standing experience in EMC optimization of your products
Manufacturing Engineering
Production planning, logistics planning Manufacturing technologies and materials
Prototype development, start-up production workshop
Measuring technology, testing (endurance, benchmark) Lean project delivery
Construction and system planning Start-up and supplier management Quality Management
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics Program
Management
Powertrain Solutions
Body Development Calculation &
Simulation Infrastructures &
Testing Consulting
Solutions
Manufacturing Engineering
Design From concept to series production
Technology & Launch Management and Production Engineering
Manufacturing Engineering
Production Engineering
Planning of assembly processes in the field of flow manufacturing
Logistics planning for all supply and disposal processes
Load carrier planning
Material flow simulation
Building and facility planning
Body manufacturing for prototype parts
Re-planning and adapting existing production facilities
Assembly of small series to ensure product maturity
Technology & Launch Management
Manufacturing and material technology
Own technologies, on-site and worldwide (task forces)
Planning as well as preventive quality processes along the global supply chain
Audits, FMEAs, test scheduling, tool tracking, functional safety
Site planning or reconstruction: pre-study, planning, project management and claim management
Consulting Solutions
CAx methods and support, cost engineering
Integrated Project Management (IPM) Management and process consulting Program and project consulting Technology and innovation consulting Lean management, PLM and IT Technical training, leadership and management training
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics Program
Management
Powertrain Solutions
Body Development Calculation &
Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design From concept to series production
Our focus
Lean Management and operational excellence along the entire value chain
Our approach:
Results through pragmatic support of effective concepts
Our employees:
Experienced professionals in Sindelfingen (D), Troy (USA) and China (C)
Our clients:
Corporations and medium-sizes companies in the industrial, trade and service sector
Consulting Solutions
MBtech Management Consulting
Implementation consulting, sustainable solutions and results for your clients
Consulting Solutions
We are the experts for our customers from various priority sectors
Overview
Product Development Excellence Corporate
Development Excellence
High Low
High
Consultancy Management Consulting
Engineering
Purchasing &
Supplier Management
Supply Chain Management
Lean Manufacturing
&
Administration Sales,
Marketing &
After Sales Research &
Development
Cross-functional 360˚ approach
We rely on our longstanding expertise to provide you situation-specific best practice solutions
Consulting Solutions
We deliver turnkey management consulting services and accompany you from the initial idea to its implementation
Turnkey solutions and feasible results guaranteeing the long-term success of your company
We support you as you strive for strategic, organizational and operational excellence
We develop excellence programs
We break down development barriers
We expose potential for improvement
We achieve cost efficiency
We guarantee the long-term success of your company
We implement sustainable excellence programs
We support you along the implementation
We deliver measurable results
We help you help yourself
